In both residential and industrial structures, natural stones such as marble and granite have been used for a long time to improve their appearance. However, the use of these stones has many drawbacks, which have made factory-made quartz stone or engineered stone benchtops a great substitute for these stones.
Owing to their toughness, hardness and other good features, natural stones have been used for centuries but engineered stone benchtops are a safer alternative to these stones as it is harder and does not have unnecessary natural stone properties.
The selling and use of engineered stone benchtops and the world have increased massively over the last decade. This is because of the decline in the price of quartz stones due to the improved productivity of the processing process of quartz stones.
Phases of Quartz Stone Production
As we look at the manufacturing process of quartz stone, we will also go through the manufacturing process of raw quartz to explain how raw quartz is produced before it is supplied to the engineered stone benchtops industries.
Manufacturing Raw Quartz
Quartz is among the leading B2B goods being mined and refined to be distributed locally and exported due to its utility and critical properties. This mineral will undergo the extraction process as part of the production process before the final manufacturing engineered stone benchtops processing takes place.
By open-pit extraction, quartz can be removed. There are several unusual occasions where miners need to use explosives to uncover the deep seam of the mineral as it is required for them. But this is seldom achieved because, irrespective of its toughness, when subjected to a rapid shift of temperature, it can easily be affected.
Using backhoes and bulldozers to easily clear both the clay and the dirt underlying the mineral is popular in mining operations. The crystal channels of quartz would be revealed in the rock after that. When exposed to the soil, straight from the quarry and engineered stone benchtops, the team would use picks and chisels and other small hand tools to remove the quartz.
It is necessary for quartz to undergo a careful, comprehensive cleaning process after the extraction process by mining. That is to eliminate all the impurities and physical defects of the chemical. A separate engineered stone benchtops team will be responsible for the screening of quartz until properly washed. It will then be crushed into various sizes that will depend on its potential use.
Quartz will undergo the smashing process using a crusher, while a vibrating panel will be used to isolate it. Then a ball mill is used to grind the quartz. Finally, the mineral is graded by the eligible engineered stone benchtops classifier into different sizes. As for quartz crystal, to create a fine powder, a grinder mill is used to compress the pure, lumpy quartz.
When the quartz has been refined, it can be shipped to the sea using huge shipping containers. Big trucks or trains through railroads are used when transported on land. In the event that quartz forms belong to engineered stone benchtops, additional steps should be taken to ensure that they are free of injury.